View Full Version : To me, everything is NEW.


hansa
07-25-2005, 03:44 PM
Hi.
Im building the structure for a CNC router, i have'nt realy investigated/understood what kind of motors i need but started building anyways.
-
The structure will be made of MDF and/or simular.
pictures at my web-site http://snile.net/

The design is borrowed from whom ever google found for me and modified (No pictures of drawings, cause i realy suxx0r at it, and all i got are numbers in my head).

My main issue is understanding Controllers and motors.
How much power do i need? How big motors do i need?

The rigg will end up at something like 80x80cm work area (2,5'x2,5')
It will move with a threaded steal rod size M20 (0,8"). And it will primarly be for wood cutting.
How big steppers will i need?
Iv been looking at a kit with this: http://www.hobbycnc.com/steppers/23-200-DS.jpg : stepper. It looks so small. But as i said. I dont have a clue about the electrical part of this project.

Greats: HansA

rboeser
07-25-2005, 07:45 PM
Based on what I've seen and read, the 200 oz-in stepper should work for your set up. If my calulations are correct, your travels are about 32" x 32".

If you are buying new, my personal opinion is to buy a step larger than what you think you need. In this case it would be around a 300-350 oz-in. Keep in mind that a stronger stepper will help with tight spots and binding that will show up in a hand made machine. The end result will be faster rapid ability with the stronger stepper.

Again, this is based on reading the many posts about this subject. Not based on math or formulas of any kind, just a gut feeling.

Best of luck with your project, it appears you have a good start. I would know more about it but I can't read whatever language it is at your forum.

hansa
07-26-2005, 05:05 AM
Thanks.

I'll write a few articles in english to when i got some good progress and something to show ;)

hansa
07-26-2005, 05:09 AM
OH! yeah. People got tips on sites to buy kits, WITHOUT DC TRAFO, or 230volt option?

rboeser
07-26-2005, 08:49 AM
OH! yeah. People got tips on sites to buy kits, WITHOUT DC TRAFO, or 230volt option?

Do you mean "without a DC transformer"? I am uncertain of what you are asking. All stepper motors require a DC power supply, or at least a controller with a power supply contained inside it. This power supply is normally taken from an AC power source as it the most common available.

As for as the 230v option, many transformers are available with a 110/120 or 220/230 VAC mains option. I am not even sure where Norway is, much less what suppliers are available to you, sorry.

hansa
07-26-2005, 04:10 PM
Norway is up north in Skandinavia :D neighbour to sweden.
I see several controllers on the net with everything except the DC powersource. Thats what i need. Or, if i can get a complete package, then thats what i need.
Problem is Europe does'nt have a good CNC comunity so gotta buy most of the stuff from US and pay &#!% to get it to Norway.

rboeser
07-26-2005, 07:52 PM
The DC power source is as simple as an AC transformer, a bridge recirfier and a large capacitor. All parts should be available to you through any electric supply house.

For example, if you take a 24vac transformer and rectify it, it will output around 34vdc. The formula is ACvolts x 1.4 = DCvolts. This will be the output after the bridge. A bridge is 4 simple power diodes and can be made from discrete components easily.

For your capacitor, use roughly 10,000uf per amp to keep ripple to an acceptable level. If you need a 10 amp DC supply, use 100,000 uf of capacitors. You can paralle capacitors to get to the capacity required. Use a volt rating of the caps at 1.5 times the volt output. IE: 34Vdc x 1.5 = 51volts. Use a 50 volt rated cap for safty sake, you don't want them blowing up. If you have 36,000uf caps, use 3 of them.

You can also use 3 (or 4 depending on the number of axis) transformers at a lower amp rating. If you want a 10 amp supply for 3 axis, use 3- 3 to 4 amp transformers, one for each axis. In this case, a 36,000uf cap for each transformer is perfect.

24Vac is a normal low voltage for household HVAC uses in the States. I'm uncertain if you can get a 24v HVAC transformer capable of 3 amps, but I would look at the local heating A/C repair business. CNC has little to do with finding a DC power supply, use your imagination, transformers and capacitors are everywhere in the industrial junk yards. And you likely have them at the local electrical supply store.

I think I read a post here on altering a transformer raped from a microwave oven. It's not to hard to calculate how many turns to remove to drop the voltage to what you want. Please use caution... working with mains power is dangerous.

hansa
07-27-2005, 02:00 AM
The DC powersupply is NOT the problem. The problem is the controller and the steppers. Things i dont understand at the moment.

rboeser
07-27-2005, 09:13 AM
Are items cheaper to get from Germany for you? I found a website one time that had kits for controllers. It was in German so I could not understand it, but the pictures and IC's used were certainly stepper controllers.

ViperTX
07-27-2005, 09:54 AM
hansa...match the controllers to the motors......look at the specs on the controllers and then compare to the specs of the motors.

The power supply you need will have a 220 VAC input and whatever DC voltage output you require for your motors and the controllers.

jerber
07-27-2005, 10:14 AM
Norway is up north in Skandinavia :D neighbour to sweden.
I see several controllers on the net with everything except the DC powersource. Thats what i need. Or, if i can get a complete package, then thats what i need.
Problem is Europe does'nt have a good CNC comunity so gotta buy most of the stuff from US and pay &#!% to get it to Norway.


Nanotec has some very nice steppers and controllers. I'm very pleased with the stl5709l1108 steppers for my XY table.
Steppers from the same range should be suitable for your machine.
I don't have any experience with the drivers from nanotec.

www.nanotec.com

btw CNCzone is THE cnc comunity for Europe :) (although there's a lot to find on german sites and I can read/write german I don't like to do it).

hansa
07-27-2005, 03:51 PM
Are items cheaper to get from Germany for you? I found a website one time that had kits for controllers. It was in German so I could not understand it, but the pictures and IC's used were certainly stepper controllers.

YES! germany is excellent! Its on the same continent so shipping is cheaper. (Trailer)
I'll go find out what 'CNC router', 'stepper' and such is in german. Thanks for the tip! greate!

-

Match controller to motors? this is why i want a kit. I have'nt figured out the different steppers yet. i see so many different. So i "need" a kit for my first build :)

rboeser
07-27-2005, 08:38 PM
Here is one German site I have bookmarked.

http://testduits.sb-microstep.com/Wilkommen%20Deutschland.htm

Halfnutz
07-27-2005, 09:09 PM
I have a Hobbycnc package running a 1M X .65M table router and it works well. It has adequate power. The kit was very easy to build and I would highly reccomend it for a beginer. I learned a lot with the kit, and have no regrets, it was an excellent investment. I think it would be enough power for your router, from what I can tell by your pictures. You could easily find a transformer with a 220 volt input and a similar output, and everything else should work fine as is.

Congratulations on your start, it looks great, and welcome to our mottley crew!

hansa
07-28-2005, 03:52 AM
Cant make the shop on the dutch page work :(

Halfnutz! What package did you go from? and where can i read about it?

Do this Forum have a IRC channel or something? for realtime problem solving :D

Halfnutz
07-28-2005, 08:59 AM
I got a kit from HobbyCNC with a three axis board and three 200 oz/in stepper motors, and then I had to buy the transformer and case, and solder the board together. You would just need a 220V transformer and case, the rest of the stuff is in the kit from HobbyCNC. It was cheap too, only a couple hundred bucks for everything. Just do a search for HobbyCNC.com and you'l see everything there under the three axis package.

We have a chat room but people only use it for a few minutes in the evening.

hansa
08-02-2005, 03:57 PM
OK. Now if found my self some rollerblade ballbearings and iv drilled a hole in my treadet rod :P hoho! progress! I still have'nt desided on a kit thow. IM afraid ill go for the 200oz kit even thow im afraid its a bit on the weak side..
the table will be 92x96cm

hansa
08-04-2005, 06:04 AM
And the frame is bought :P it ended up on 92x92cm. Ill post some pics at weekend. Ill make a worklog at my webpage for those interested to :D