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Old 10-28-2008, 10:14 PM
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Profpinz Profpinz is offline
 
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New Build Specification (Plasma/Router unit)

I’m a newbie to CNC controlled machines, although I’ve using and building tooling and machinery for way too many years now.

Recently I decided to “bite the bullet” and build a CNC Plasma/Router unit, after joining and reading a lot of the posts on this Forum....I've got to say this is a brilliant Forum

Although I’m confident in designing and building the mechanical part of the project my knowledge and talent relating to the electrical/electronic side is minimal!....fortunately a mate, who is a retired electronics designer is willing to help with the detailed assembly, however he is not totally “au-fe” with the specifics of building such a machine, so I’d appreciate some help and advice!

I’ve approached this build in much the same way as any design project (I’m an Industrial Designer and Modelmaker by profession) with lots of research, but I thought it may be prudent to bounce my initial thoughts and specs off forum members who are far more knowledgeable and expert in this area than I am.....so as I don’t waste too much time and effort going down the wrong track!

After all my reading I must admit I’m somewhat confused as to the motor, Gecko and Breakout Board specs, required for such a machine, so I would welcome feedback on what members think would be appropriate electrical component requirements.

I’ve done some CAD designs (I’II post them for critique in the near future) but basically the design specs of my machine are as follows:
(BTW: I understand the downside (especially after reading various threads) of a combination plasma/router, but have some ideas for working around many of the problems)

• Gantry style plasma/router unit
• Steel base, Steel table (with insertable MDF for routing), Aluminium Gantry (gantry size approx 152mm X 64mm rectangular box, 6mm thick)
• Table size: approx 2200mm x 1500mm
• X travel 1900mm, Y travel 1300mm, X travel: Undecided
• X axis Ball Screw: Abba, 25mm dia X 5mm pitch, Y axis: Abba, 20mm dia X 5mm pitch, Z axis: Undecided
• Abba, 25mm Linear Guides on all axis’s
• Plasma (Miller Spectrum)....already have
• Router (either a: 1850W Elu or a 350W Bosch Spindle grinder setup)
• Material to be cut with the router: Cibatool, MDF laminate, Urethane Foam.

• To date I’m thinking 740 oz/in stepper motors maybe the best option, with Gecko controls (Model undecided) and either a Campbell or CNC4PC, C11T board.

Any feedback on the above specs (particularly the motor and control specifications) would be appreciated! ... Thanks!

Peter.
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