I am still waiting to get some two flute cutters, but in the mean time I have had to cut the feedrate right down to 4IPM, and I am cutting in two passes. So far, so good. Thanks for the tips guys, hopefully with the two flute cutters and dust extraction setup, all should be ok. The biggest problem has been that my router is in an enclosure to cut down the noise, so opening/closing to add lube is a pain. If the two fluters don't improve the problem, then obviously some sort of mist unit that Hu was on about may be necessary. |