View Single Post
  #5  
Old 10-21-2004, 08:31 PM
ger21's Avatar
ger21 ger21 is online now
Community Moderator
 
Join Date: Mar 2003
Location: Shelby Twp, MI....USA
Posts: 20,435
ger21 is on a distinguished road
Buy me a Beer?

It depends. At work we cut mostly 3/4 plywood and partical board on a large commercial machine. You'll probably get a bit less life on a small, slow homebuilt machine.

To make it last as long as possible
Don't plunge straight down into the work, always ramp in.
Cut as fast as possible with the lowest possible spindle speed. Heat is VERY bad.
When you're cutting at high speeds, you can get better tool life out of larger parts, because if you have to start and stop alot like you would on small parts, you never really get to cut at the high speeds you'd like to, so tool life will suffer as well.

With a brand new bit, I probably cut 30 to 40 4x8 sheets worth of parts. This is usually at 300+ ipm and 16,000 rpm. With a 10HP router, I can use the bit a little longer because I have the power to push it through the work even when it starts getting pretty dull.

I also cut Maple and Oak up to the full depth of cut of the bit (~1-3/4"), in multiple passes. I usually try to use a new (or just resharpened) bit for hardwoods.

I usually get these resharpened 2 or 3 times, too. But it's not cheap (~$40, I think), and the more you sharpen them, the shorter the life.


I've also used them in handheld routers (with guide bushings) with great results. You wouldn't believe how much easier and faster they cut than a standard 2 flute straight bit.

And one last thing. Vortex gives large discounts on multiple bits. Sometimes on only 2 or 3 of the 1/2" bits, and you save about 30%. (kind of like buy 2 get one free). On 1/4" bits, the price break is around 7 bits. Just increase the number in your cart until you see the price break.

Oh yeah. If you think you can just get any carbide spiral bit and get the same results, you won't. I've used standard 2 flute spirals from Bosch and others, and compared to the Vortex bits, it's like night and day. If I need spiral bits, I'll never buy anything else. But I haven't tried Onsrud, and I hear they're quite good as well (and they have a HUGE selection http://www.onsrud.com )

Hope this helps.
__________________
Gerry

Mach3 2010 Screenset
http://home.comcast.net/~cncwoodworker/2010.html

(Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)
Reply With Quote

Sponsored Links
 

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 280 281 282 283 284 285 286 287 288 289 290 291 292 293 294 295 296 297 298 299 300 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 336 337 338 339 340 341 342 343 344 345 346 347 348 349 350 351 352 353 354 355 356 357 358 359 360 361