View Single Post
  #4   Ban this user!
Old 08-11-2004, 08:43 PM
fyffe555 fyffe555 is offline
 
Join Date: May 2003
Location: USA
Posts: 550
fyffe555 is on a distinguished road

This is a good question. I understand that Unipolar and Bipolar Half Coil uses the least number of coils active so it doesn't give great low speed torque. Because of the short(er) length of wire involved there's relatively low inductance so the torque lasts at higher speeds because the motor is able to turn faster, quicker for a given power.

Bipolar Series uses two coils in series (also the full coil depending on how many wires you've got) and so has very good low speed torque, higher than unipolar or bipolar half coil. Bipolar Series, two coils in series (or the full coil) has higher inductance than unipolar or bipolar half coil. High inductance means the torque drops off rapidly as speed increases.

Bipolar Parallel uses two coils in parallel ( or the full coil - in parallel !) and so has good low speed torque like Bipolar Series. But the inductance is roughly the same as Unipolar or Bipolar Series because the effective coil length is one coil, the same as Unipolar and half that of Bipolar Series. That means the torque is also lasts through to higher speeds.

The current per phase can be confusing and you need to consider how many/much coils are active in each drive method.

Higher inductance basically means the motor is slower to energise each coil. As the step rate increases the motor is required to energise coils faster, the coils inductance increasingly works against this so the average power used over the time the coil is energised is less and so the torque is reduced. Increasing voltages works to counter inductance and increase the average power used by a coil by quickening the time taken to get to the rated amperage. This is why drivers using resistors to limit current, as opposed to choppers are slower than choppers for the same volts and amps.

As a quantitative measure my machine runs far better with bipolar parallel than the other methods, to the extent that microstepping unipolar lost steps badly. Bipolar series ran well on microstepping but only at slower speeds, lost steps at higher step rates. Bipolar parallel works great with microstepping and with about 1.8 times faster g00's.

As you used a Pacsci motor as an example I'll mention I got best response with mine by having as high a voltage as the driver would stand (48v) and not necessarily the all the rated Amps. Not providing the full amps means theoretically that you're not getting the full torque, but in real terms I found that wasn't much of an issue as having the motor respond faster and not loose steps over a wider range made the machine run better. Bipolar parallel gave a much wider 'sweet spot' operating range. Hope that makes sense. YMMV.
Reply With Quote

 

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 280 281 282 283 284 285 286 287 288 289 290 291 292 293 294 295 296 297 298 299 300 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 336 337 338 339 340 341 342 343 344 345 346 347 348 349 350 351 352 353 354 355 356 357 358 359 360 361