[BT1]

Thanks for the suggestions guys.

Trouble i face also is with the power that be, he is not one to let you experiment alot in order to get the job done, he just expects it done. Can't possibly see him purchasing carbide reamers.

Tooling wise i am going to have to purchase this myself in order to make life a little easier for me. I am not looking at a huge expense. So:-

* Drilling Wise:

HU, i will definitely try spade drills, good suggestion! Possibly masonry might be another idea?!?!

Rob, interesting, will try this.

Coming back to carbide reamers, geez i may have to purchase these myself. I am only looking at 1/2 inch and under, and we only deal with inch sizes so, mmm might have to.

I'll let you know how i go!

Cheers, BT.