It might be worthwhile to just use a router. I've used ipe before for jigs and other items. When it is lacquered, it looks like a deep velvet-like chocolate. I love working with it.
From a machining standpoint, use carbide router bits and predrill all the screw holes (because it is so dense). Also, I had good success using standard carpenters wood glue for the glue ups. (sometimes with oily woods like teak, it is recommended to wipe the joint down with lacquer thinner to remove the excess oil. I haven't had this problem with ipe)
one more thing, I've noticed ipe develops small cracks (checks) along the grain. The cracks stayed closed though and doesn't interfere much with the machining.
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-Patrick
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measure twice, cut once - a good rule for everything |