View Single Post
  #12   Ban this user!
Old 01-05-2008, 04:00 AM
KevinWilkins's Avatar
KevinWilkins KevinWilkins is offline
 
Join Date: Feb 2005
Location: Germany
Age: 54
Posts: 138
KevinWilkins is on a distinguished road

I've been using a TM-1 for the past 2 1/2 years in my shop making knives. I cut a lot of 6Al4V titanium, highly alloyed stainless and other toolsteels. I also do glassfibre plastics and laminates and most of my fixtures are alu.

The machine has cut everything I've tried with zero problems. Accuracy is a lot more than simple machine stats; you have to use the correct cutters and workholding is very important. Any accuracy problems I've run into were the result of bad workholding or idiotic mistakes on my side... I'm sure the TM-1 will hold the tolerances Haas promises.

I have never had a vibration problem, however I think you have use the mahine within its limits. Obviously a box ways machine that weighs 10,000 kilos should be more robust than a TM-1. If I were were going to be final machining engine blocks for cars 3 shifts a day, I'd choose another machine.

Taking shallow cuts was what I started out doing but have come to find that using the correct cutter for the job and taking deeper cuts is actually better for most applications.

For example when cookie cuttering knife grips from titanium sheet I now use Ingersoll 4mm carbide endmills running at up to 4mm DOC at 400+mm/m. I used to use other carbide cutters taking a cut of maybe 0.15mm and going like 125mm/m. Took forever!

With the most cutters trying to run 3-4mm deep would result in the cutter breaking after about 10mm cut length. With the Ingersol there is no vibration at all... just a fountain of chips and presto! you're done.

So what I'm trying to say, be sure and do extensive reasearch and testing of cutters for your application before deciding there's a problem with the machine.

I love my TM-1 (or at least I really really like it! :-)) and I wish I could afford one of those Office Lathes to go along with it!
__________________
www.wilkins-knives.com
Reply With Quote

 

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 280 281 282 283 284 285 286 287 288 289 290 291 292 293 294 295 296 297 298 299 300 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 336 337 338 339 340 341 342 343 344 345 346 347 348 349 350 351 352 353 354 355 356 357 358 359 360 361