Steve,
Is there any way you can clamp the part to the V block, and never remove it until you are finished? I'm imagining that you would have more success by relying on the squareness of the ends of the V block, rather than the part.
Assuming that the part is longer than the V block, you could increase the height of your V block with a 1-2-3 block spacer between the V block and the chuck.
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