Hi Tony,
Well yes I could spend the time on the machine to reduce the step over scallop to nearly nothing, but at the current machine time of 2 hrs I then get to the point of being able to carve one quicker with a manual duplication machine. In addition I use special air tools for sanding most of the surface and can sand from the current program finish in about 45 minutes. If I increase the machine time it will not significantly reduce the sand times so basically I am hit with a diminishing returns problem.
Here is what I produce.
Mike
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