View Single Post
  #3   Ban this user!
Old 12-29-2003, 07:39 AM
turmite turmite is offline
 
Join Date: Jun 2003
Posts: 1,984
turmite is on a distinguished road

Samalt I have a digital tool machine I bought way back in the stone ages of 91 that uses rack and pinion on all the axis. They did it with a transmission setup. Not one reduction but three if I remember correctly. I ran 450 oz/in steppers at 1000 ipm with a man riding on the y axis gantry. Now admittedly in three weeks he had to send me another stepper motor as that one burned out but I routinely rapid at 300 ipm and cut up to the limit my porter cable router puts on me. I have just upgraded to the gecko 201 drive and the mach2 controller and still using the reduction transmission I can now carve at 300 ipm if the router motor will do it. I did a program comparision between the old controller and the new setup and I have now reduced my carving times by ten times. On one of the programs it used to take me 37 minutes to run because the full step system would set up an vibration in my machine and nearly shake it apart if I ran over 50 ipm cutting. Please understand this was using an interpolated program made up of lines that were about .050-.200 in in length. With the new system 300 ipm takes 3 min47 sec and there is no vibration.

Here is the transmission formula for my machine
1st gear 18 tooth
2nd gear 48 tooth
3rd gear 24 tooth
4th gear 80 tooth
final drive 2 Pi(1.5/2) this final gear is a 1.5" that sets in the rack.

Mike
__________________
No greater love can a man have than this, that he give his life for a friend.
Reply With Quote

 

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 280 281 282 283 284 285 286 287 288 289 290 291 292 293 294 295 296 297 298 299 300 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 336 337 338 339 340 341 342 343 344 345 346 347 348 349 350 351 352 353 354 355 356 357 358 359 360 361